Brown Machine (Monark Rebuild) 4-Station Twin Sheet Rotary Thermoformer (2023)

Brown Machine (Monark Rebuild) 4-Station Twin Sheet Rotary Thermoformer (2023)

Available quantity:1

Description

The Brown Machine 4-Station Twin-Sheet Rotary Thermoformer, model R244TS, is a versatile piece of plastic machinery designed for efficient large-scale production. This used thermoformer features a non-pit, four-station rotary design with electric platen drives and a maximum sheet size of 88" x 136". It can accommodate mold sizes up to 84" x 132" and handle a max mold weight of 3,500 lbs per platen. The machine's form-platen strokes are both 50", driven by a 30HP gear-motor with a maximum travel speed of 12"/sec, and features a pressure-form rating of 277 tons. Equipped with advanced heating elements, the twin ovens in this setup utilize ceramic elements in a multi-zone configuration, ensuring precise temperature control. Each oven contains 264 elements per bank, which are manually adjustable to provide optimal heating. The clamp frame system is robust with quick-change capabilities, holding sheets securely in place while allowing for a maximum frame size of 7ft x 11ft. Control is streamlined with an Allen-Bradley Compact-Logix PLC and a 15" Red-Lion touch-screen HMI, offering intuitive operation. Additional features such as a 10HP vacuum system, substantial 500-gallon reservoirs, and sturdy construction provide reliable performance. The overall machine footprint is 35ft by 35ft, with a height of 18ft, making it a suitable choice for manufacturers needing high capacity and precision in thermoforming applications.

Specifications

ManufacturerBrown/Monark
ModelR244TS
Year2023
ConditionUsed
Stock Number14330
ModelR224 -> R244TS (Post-rebuild)
TypeFour-station rotary, twin sheet, electric platen drives
Machine StationsLoad/Unload - Oven A - Oven B - Pressure-Form Station
DesignNon-pit design
Max Mold Size84" x 132"
Max Sheet Size88" x 136"
Sheet Line106"
Top/Bottom Platen StrokesUpper 50" / Lower 50"
Top Ceramic Heater Zones112 Zones
Bottom Ceramic Heater Zones68 Zones
Max Part Depth18" above/below sheet line
Max Tool Weight3,500 lbs/platen
Machine Footprint35ft x 35ft
Machine Height18ft
Platen Travel Speed0"-12"/sec, two-speed control
ControlAllen-Bradley Compact-Logix PLC, 15" Red-Lion color touch-screen HMI

Included Options

Load/Unload-Station 42" Cooling-Fan Assemblies
Hetroniks HC500 Oven Controls 110/64
2-Up Mold-Configuration
Electric Lower Oven-Bank Adjusters
Electric Upper-Platen Bayonet Adjusters
Transition Oven-Heating System
Platen Lock System-Three-point, 3" dia acme-threaded rod, bayonet & receiver-block, pneumatic actuated
Oven Configuration-Two stations, ceramic elements, multi-zone upper/lower banks
Heater Elements-2.46" x 9.65" ceramic, concave design, 264 elements/bank
Lower Oven Adjustment-12"-36" Adjustment range to sheet line, manual hand-crank
Sheet Wheel/Rotate System-52" dia bull-gear direct-drive, 15HP gear-motor, 20HP closed-loop VFD, emergency brake
Clamp Frame System-Heavy-duty aluminum, quick-change, 1 5/8" bore clamp cylinders, 7ft x 11ft max clamp frame
Lift-Table Drive-3HP gear-motor, incremental encoder, VFD speed/position control
Vacuum System-10HP vacuum pump, two existing 500-gallon reservoirs
Lower Mold Base-2.5" thick aluminum, split-plate design, 84" x 72"
Upper Mold Plate-0.5" thick steel, integrated
Pressure-Form Rating-277 Ton (50 PSI)
Form-Platen Drive-30HP gear-motor direct-drive, 40HP motor-controller/inverter
Platen Closing Clearance-Closes to within 12" of sheet line