Zhafir Venus Series Stability in detail

 

Outstanding injection acceleration response, and the compact design of injection components, reduce the inertial force of moving components. All these points improve the sensitivity of the start-up and brake, so that sufficient injection speed and holding pressure control provide a responsive performance. For a VE 600/120h machine the acceleration time would be about 45 ms, which provides high performance to produce thin-wall articles.

With independently developed closed-loop feedback control and high performance injection speeds, the Zhafir Venus Series can realize the superior injection pressure tracking. The pressure curve tracking is smooth and accurate. The repeatability is extremely stable, and the actual performance data accurately follows the set data. It is a very effective tool for the stability of product quality.

The Zhafir Venus Series uses the highly-accurate low force mold protection function which judges the mold safety by detecting momentary speed and force rate changing. As example a paper of 0.05 mm thickness will have the effect of preventing the mold entering the high force clamp stage and show an alarm. This highly effective protection will avoid mold damage.

Stable production and high quality of plastic products has been the ultimate objective during the design of the Zhafir Venus Series. A stable and reliable injection unit, highly-accurate closed-loop temperature control for barrel heating distribution, professional resign optimized plasticizing devices and a highly sophisticated control system are the main features of the Zhafir Venus Series.

Zhafir Venus Series - The intelligent cost saving concept.

The Zhafir Venus Series has reached the level of perfection in the injection molding machinery sector in the area of the power consumption, water consumption and the time resources which are required for highly efficient production. The output power for the all electric servo drive unit follows the load changes, using the advanced DC bus technology to rapidly transmit changes to effect dynamic braking energy. This is 10% lower power consumption than other general servo systems. It also reduces heat dissipation dependent on the type of product and mold used. The Zhafir Venus Series can reduce the electric energy consumption by approximately 50-70% compared to the traditional fixed displacement pump.

Machine [900 kN] Consumption of electricit per unit Consumption of electricity of 300 PCS [kW/h] Cycle [s] Passing rate
Hydraulic Machine 0.023 6.90 9.00 saving 56.5%
VE 900/210 0.01 3.00 9.00

Without requiring hydraulic oil, the Zhafir Venus Series all electric injection molding machine can operate in cleanroom environment and achieves the perfect combination between the equipment and environment. These features also provide great economic benefits for the customer.

The Zhafir Venus Series has an extremely low water consumption which helps to save costs and protects environment. It will save water resources by 80-90% (not including mold cooling water) compared to the common hydraulic machines. Injection molding machines without parallel movement Zhafir Venus Series Mold closing

As the modern molding industry improves, it requires the optimization of molding machines. The Zhafir Venus Series has highly-effective parallel movement since each axis has an independent drive source. This means different movements can be performed simultaneously with ease, such as charging during mold opening, ejecting during mold opening, cooling during mold opening, injecting during mold closing. Zhafir Venus Series all electric injection molding machine reduces the cycle time significant, offering improved production efficiency for cost saving though extending the competitive advantages.

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FEATURED MACHINES

  • LG Model: 1750HM (1999)

  • Netstal Model: S6000/5500E (2006)

  • Cincinnati Milacron Model: MM310WP-26 (2004)

  • Cincinnati Milacron Model: MM450-41 (2004)

  • Negri Bossi Model: V210-820 (2006)

  • Ferromatik Milacron 2-Shot MT225-22

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