The innovative Zhafir Venus Series is based on proven technology and implements qualified components to manage all processing tasks. The powerful kinematics of the proven 5-point double toggle system supplies high speed and economical operation. This allows for higher sensitivity and increased protection in the opening and closing motion. It helps to reduce wear and tear of the customers molds. The clamping unit is designed by using FEM analysis which optimizes and reduces strain for improved structural stiffness. This has the effect to reduce mold deformation and prolong the mold's working life. Specially designed ball screws and belts are used to facilitate high speed, high load and low noise characteristics. The modular concept of Zhafir Venus Series provides high flexibility. There are four injection units available for each clamping force. You can select a variety of screw diameters depending on the material and demands on the plasticizing capacity, providing the optimum configuration for the machine to manage the task at hand. The movements as for injection, mold close, mold open and the ejection are designed to be driven by independent servo-motors with closed-loop control, which allow parallel movements and provide more precision and higher response. Due to this the cycle time is significantly shortened to save production costs for customers benefits.
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| Quick response - Using high response servo motor and the "X" type mechanical structure for quick and responsive injection performance. | Precise and balanced - Servo driven twin ball screws provide balanced ejection motion with an accuracy of 0.01 mm | Safety concept - The solenoid interlocks the safety guard door on both operating and non operating sides, with a release force of 1,000 N. It is only released when the speed of the moving platen in zero. |
The Zhafir Venus Series uses the latest control technology from Sigmatek. This high performance control system provides the ideal communication between the injection molding machine and the operator. The uniform operating concept and logical, clear structure of all functions make machine operation easy and user-oriented.
» 15" color LCD with touch screen
» Memory for storing 100 mold data
» USB interface to transfer information
» Multiple languages for selection
» Metric and imperial units
» Independent page for maintenance by after sales service engineer
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• Quality administration
• Production management
• Injection curve and memory
• Malfunction diagnostics
• Maintenance scheduling
• Sequence control
• Operational records
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| Concept for customer convenience - The control panel of the Zhafir Venus Series is equipped with three USB interfaces to transfer mold information, data printouts, motoring data and screen information. The data format is fully compatible to the PC. The USB interface also provides an effective interface for remote fault diagnosis and maintenance. | Safety concept - The electrical logic instruction operates via an interlock loop. The system instructions work serially with an electrical safety interlock to prevent any unsafe operation of the software. | Program for compression molding - The compression cycle can be performed by easy programming. It's possible to freely programme the mold movements to syncronize with the injection movements. This belongs to the low pressure molding technology category. It has the effect to improve the internal stress characteristic property for plastic product, reduce distor-tion, improve the product surface. With this control, the demand of injection force and clamp force parameters are truly optimized. It not only reduces the cost of equipment, but also greatly extends the equipment life time. |
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